Intelligent Production Systems

Core Machinery &
Foundry Automation Systems

High-speed hydraulic molding machines, patented induction pre-foamers, and industrial heat pump dehumidification systems engineered for reliable, repeatable casting yields with full local Indian technical service.

Live Demonstration: Hydraulic Foam Molding Cycle 1080p HD

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Quick Mold Change

Equipment Unit

Schematic View

Next-Gen Hydraulic Actuation

Vertical PLC Hydraulic Foam Molding Machine

Engineered for rapid white mold pattern forming. Replaces traditional mechanical screw linkages with dual high-speed proportional hydraulic cylinders, delivering up to 4x faster mold opening and clamping speeds with smooth deceleration.

4x Faster Mold Cycling

Fast-speed travel with differential pre-fill valves cuts idle cycle times drastically, maximizing daily pattern throughput.

Q325 Hot-Dip Galvanizing

Molding platens treated with Q325 galvanization and precision CNC plane milling for long-term corrosion immunity against steam moisture.

Real-Time Data Traceability

Integrated PLC logs steaming duration, cooling curve, mold temperature, and error logs with USB export for ISO foundry compliance.

Quick Mold Change System

Slide-in mold clamping bars with pneumatic quick-release connectors minimize pattern changeover time to under 15 minutes.

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Standard Machine Specifications & Model Matrix

Vertical PLC hydraulic molding series specifications. Custom platen sizes engineered upon client request.

CE Certified Standard

Model Code	Platen Table Size (mm)	Stroke / Itinerary (mm)	Control & Actuation	Typical Application
OC-CX-Y1210	1200 × 1000	1500	PLC + Hydraulic Cylinder	Automotive components, small pump housings
OC-CX-Y1512	1500 × 1200	1500	PLC + Hydraulic Cylinder	Valve bodies, gearbox housings, motor casings
OC-CX-Y1815	1800 × 1500	1800	PLC + Hydraulic Cylinder	Diesel engine blocks, manifolds, brake discs
OC-CX-Y2318	2300 × 1800	2000	PLC + Proportional Hydraulic	Heavy commercial vehicle axle housings, large valves
OC-CX-Y2822	2800 × 2200	2500	PLC + Proportional Hydraulic	Large structural machinery frames, crusher jaws

Live Demonstration: 5th-Gen Fluidized Bed Pre-Foamer 1080p HD

National Patent ZL201310070916.X

5th-Gen Automatic Pre-Foamer with Fluidized Bed

High-precision expandable polystyrene (EPS) and copolymer bead expansion system. Features patented induction steam preheating, electronic load cell metering (±1g accuracy), and continuous fluidized bed drying to ensure zero bead clumping and perfect pattern density.

Patented 98°C Dry Saturated Steam Pre-Heating: Prevents raw steam moisture condensation on raw beads, ensuring perfectly uniform thermal expansion across every granule.

Dual Stainless Vibrating Fluidized Bed: Continuous airflow fluidization immediately dries expanded beads, prevents agglomeration, and conveys beads directly to curing silos.

Burkert Angle Seat Valve & Electronic Weight Control: High-precision weighing hopper meters bead charge with ±1g repeatability, ensuring consistent casting density down to ±0.5 g/L.

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Pre-Foamer Technical Parameters

Parameter	Model OC-YF-Y450	Model OC-YF-Y550
Batch Capacity	30 – 45 kg / batch	45 – 60 kg / batch
Expansion Density Range	16 – 30 g/L (±0.5 g/L)	16 – 30 g/L (±0.5 g/L)
Fluidized Bed Size	2,300 × 750 mm (Stainless)	3,000 × 850 mm (Stainless)
Steam Working Pressure	0.6 – 0.8 MPa	0.6 – 0.8 MPa
Control Architecture	Siemens PLC + Touch Screen HMI	Siemens PLC + Touch Screen HMI

Energy-Efficient Lost Foam Drying

Air-Source Heat Pump Drying & Dehumidification Systems

Engineered exclusively for Lost Foam pattern coating drying rooms. Achieves open/closed loop 3-tier heat recovery with >70% residual heat recapture and COP > 2.0—discharging moisture without losing valuable thermal energy.

Configuration A 100% Floor Space Saved

Top-Mounted Overhead Heat Pump System

Installation Position: Overhead Top Mounted (Zero room footprint)

Temperature Range: 35°C to 60°C (Room variance < 5°C)

Relative Humidity: Controlled down to ≤ 15% RH

Energy Efficiency: COP > 2.0 (Heat recovery > 70%)

Digital Interface: Visual LCD Controller + Mobile IoT Module

Connects to roof pipeline air ducts to distribute laminar dry heated airflow down across cluster racks. Features mobile app telemetry for shift monitoring and energy metrics.

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Configuration B Heavy Continuous Duty

Rear-Mounted Side Ducted Drying Machine

Installation Position: External Floor/Side Wall Mounted

Evaporator / Condenser: Dual Oversized Blue-Fin Hydrophilic Coils

Moisture Extraction Rate: 3x Higher Dehumidification Capacity

Maintenance Access: External access without entering hot drying room

Operational Life: Heavy-duty industrial grade compressor (15+ yrs)

Ideal for high-throughput pattern coating rooms and multi-tier track layouts. Oversized condensers handle intense continuous moisture loads without freezing or thermal stalling.

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Core Machinery & Foundry Automation Systems