Tangible engineering deliverables at every phase, supported by local Indian project coordination, domestic fabrication supervision, operator training, and long-term metallurgical support.
A disciplined, step-by-step project execution framework designed to mitigate capital risk and ensure smooth commissioning.
Component 2D/3D drawing review, process suitability evaluation (LFC vs Green Sand vs No-Bake vs Lost Wax), and initial metallurgical viability assessment.
Feasibility report, capacity modeling, plant layout drawings (GA), utility consumption calculations, and automation specification definitions.
Precision equipment manufacturing at dedicated heavy CNC facilities, pre-shipment inspection, factory running trials, and domestic component coordination.
On-site mechanical and electrical erection supervised by experienced engineers with local Indian project management teams.
Cold mechanical/hydraulic dry runs, vacuum curve tuning, followed by hot trial molten metal pouring and metallurgical qualification.
Comprehensive operator instruction, PLC troubleshooting training, coating preparation SOPs, and preventive maintenance readiness.
Long-term domestic spare parts stocking, periodic metallurgical audit visits, defect troubleshooting, and line cycle-time optimization across all Indian foundry clusters.
Realized production systems delivering sound metallurgical integrity, high yield ratios, and lower operating costs under rigorous industrial foundry conditions.
Automotive & Power
Conversion from forged steel to high-strength Austempered Ductile Iron (ADI / SG 800-2) using Lost Foam Casting.
Hydro Power
Monolithic casting of hydro turbine runner with 14 curved hydraulic blades using ZHENGTEK™ expendable foam technology.
Fluid Power
Complex internal oil passages with zero core sand residue, cast in high-density Grey Iron for mobile excavators.
Mining & Slurry
Wear-resistant mining pump volute casing cast under negative-pressure V-Process with uniform wall thickness.
Oil & Gas
Critical ANSI Class 600 flanged valve body cast via precision Lost Foam route meeting full radiographic examination.
Heavy Steel Mill
Dual-layer metallurgical centrifugal spin casting combining high-carbon wear layer on inner diameter with tough steel backing.
Connect directly with Vinay (+91 90350 12779) to discuss plant layout feasibility, equipment selection, and drawing reviews.
